A Predictive Outcome

Pre Automation Services

A Predictive Outcome

A key factor in the success of a program is the investment in the upfront planning and analysis prior to design engineering. The cost of change increases dramatically as you progress through the lifecycle of a project. While the degree of influence on change decreases. Therefore it is paramount that all steps are taken upfront in order to provide for a predictable outcome. Together as a partner with Calvary, we assist you through all these steps. In addition, ensuring that you get what you want the first time and every time. Furthermore we offer a wide variety of up front services. All this helps because it mitigates any risks in your process or assembly. Regardless if the project is in a mature or a new state of development.

Services Offered

  • URS or Specification Development
  • Risk Analysis and Mitigation Plans
  • Feasibility Studies
  • DFM/DFA Analysis
  • Project Planning
  • Scheduling and Timelines
  • Budgeting and Cost Analysis
  • Concept Development/Comparisons
  • Proof of Principle Testing
  • Prototyping
  • Others as Required
  • TCO Analysis

Optimized Engineering & Assembly

Design Build

Optimized Engineering & Assembly

Calvary has been designing and building automation systems for over 20 years. Hence our people, processes, and infrastructures truly make us a strong choice when it comes to solving your problems and challenges. Uniquely our experience surely makes us ready for all types of projects. Therefore the projects can range from simple to demanding and complex. In addition we have the resources, processes, and facilities to exceed your expectations. Equally is our commitment to customer satisfaction. As a result continuous improvement is realized and validated in our investments. Ultimately we are certainly unparalleled in the industry.

Characteristics & Attributes

  • 21 Years and Over 1500 Systems Installed Globally
  • Strong Team Based Engineering Teams
  • Dedicated Project Management
  • Disciplined Processes and Phase Gates through each Discipline
  • Vertically Integrated
  • Value Streamed Assembly Process
  • Commitment to Performance, Measurement and Action
  • Posted Metrics
  • Ability to "flex" the Organization to Meet Varying Demands
  • Standards and Modularity Initiatives
  • Strong Proven Track Record
  • Large Percentage of Repeat Customers

Return on Investment

Post Automation Services

Return On Investment

To begin with, Automation Programs typically require a high level of investment. Given that, your investment is of utmost importance to the success of your business and objectives. Also Calvary recognizes this and therefore focuses on value added services. For this reason you get the return on investment that you would truly expect and deserve. Furthermore these services go beyond the standard offerings usually associated with other automation suppliers. We certainly encourage you to take advantage of these programs and services in order to get the most out of your investment.

Value Added Services

  • 24 Hour Service Hotline
  • Dedicated Service Department
  • Global Support
  • Customized Solutions
  • Online Support Requests
  • Training
  • Documentation
  • Spare Parts
  • Online System Access and Support-Customer Enabled
  • Yield Improvement
  • System Optimization
  • Service Agreements
  • Service Reports and Surveys

Single Source Responsibility

Integration Services

Single Source Responsibility

A key element of every automation program is the integration of third party technology and systems into the complete solution. At Calvary, we recognize the importance and responsibility of this in terms of cost, risk, delivery and overall machine performance. Therefore we utilize our engineering for the complete solution. Thus we look to the market first for proven technologies. Accordingly we then can incorporate those technologies into the final design. Ultimately this ensures that the end result is aligned with your expectations and that project risks are certainly minimized. In addition we are experienced with a very diverse range of technology and processes. Also we have numerous partnerships with many of the market leaders and their products. Altogether this provides for seamless integration and delivery of a superior end product.

Core Integrated Technologies

  • Robotics
  • Vision Systems
  • Various Controls Platforms
  • Performance and Data Analysis Software
  • Laser Technology
  • Joining Technologies
  • Test Systems
  • Marking Systems
  • Material Handling Systems
  • Component Feeding and Handling
  • Sensors and Actuation
  • Drives
  • Dispensing
  • Curing
  • Cleaning
  • Packaging
  • Numerous Others

Quality and Performance

Continuous Improvement

Quality & Performance

Product Quality is critical to the success of any Automation program. Calvary applies this to both the incoming parts and the overall assembly process. Therefore we take all necessary steps by utilization of our in-house labs. Additionally, we accomplish this up front to ensure that the parts are supplied by our sites or partners and they are within the specified parameters. As a result, assuring that they will behave in a predictable fashion when utilized in the systems we build. Hence, we incorporate a wide variety of techniques and analyses into our approach. Customers are provided with the expected outcome in terms of stack up, fit, and finish for the assembly of parts.

Overriding these specifics, we comply with the latest ISO standards. To augment our overall quality systems we adopt and create many other programs, metrics, and initiatives. We comply with regulatory and Quality Compliance Standards necessary, making us a valued partner.

Core Continuous Improvement

  • ISO 9001 Registered
  • ISO 9001:2015 - In Process - Pending
  • Phase Gate Program in Place Across All Departments
  • Full Service Quality Labs - NY and Malaysia
  • Software and Analytics Utilized throughout System Engineering
  • Certifications and Compliance for Various Standards and Systems (UL/GAMP/CE/CSA/AS9000-Pending/ITAR-Pending)
  • Numerous Internal Initiatives and Processes
  • All Processes are Measured and Tracked
  • Awareness Boards and Metrics are Posted

Collaborative Relationships

Customer Engagement

Collaborative Relationships

It must be remembered that all successful programs and relationships are dependent upon the actions and communication of the two parties involved. Therefore we believe the success of a project directly correlates to this interaction of the project teams. In order to accomplish this, experienced experts engage in a timely, productive analysis of the process and automation. This in fact allows for the highest opportunity for success. Hence leveraging this experience and knowledge streamlines communication. As a result, we reduce overall project risk and time to market. Ultimately at Calvary, we encourage and plan for this level of engagement on every project.

Interactive Partnership

  • Interactive and Collaborative Proposal Development
  • Conceptual Buy In
  • Alternatives Beyond Ask
  • Regular Reviews
  • Regular Updates, Minutes, Action Items
  • Project Planning
  • Secure Information Exchange
  • Dedicated Project Teams
  • Risk Mitigation Plans
  • Approvals
  • Lessons Learned
  • Formalize Processes and Templates
Customer Engagement

Tooling to your Requirements

Precision Tooling

Tooling to your Requirements

CGS Fabrication has shops in both Webster NY and Penang Malaysia along with many partner vendors. For this reason we currently supply precision machine tooling and componentry to more than 30 countries around the world. Notably our shops are equipped with state of the art CNC and manual machining equipment to surely fulfill your needs. Overall, if it is one piece that you require or thousands, CGS Fabrication can fulfill your needs. Altogether, you receive a truly quality product that fits your timeline and budget.


Precision Machined Components

  • High Mix Low Volume Business Model
  • Production Runs
  • Quick Turn Tooling
  • Best In Class Precision Machining
  • Investment in Latest Technology

Tight Tolerance Capabilities

  • In Process Quality and Inspection
  • Capabilities in All Styles of CNC Equipment
  • Grinding and Polishing
  • Surface Treatments
  • Tool Management Program

Full Service for Fabricated Details

Custom Fabrication

It's In The Details

Calvary has critical assemblies that are on time and on budget. We have a proven track record serving the medical, aerospace, automotive and industrial markets with high-performance tooling, fabricated components and assemblies.

Full Service

As a one stop shop for fabricated details we can kit and deliver a complete bill of materials. We can make or source any component or piece of tooling that you can't buy off a shelf such as weldments, sheet metal parts, custom rollers, plastic components and small to large machined parts. These are just some of the capabilities and services that we can provide at CGS.

We handle all of your outside service needs as well; heat treating, surface treatments, anodize plating and paint. CGS Fabrications is the one source that can do it all for you, saving time, money and resources.


CGS Fabrications employs state-of-the-art custom fabrication equipment operated by highly trained and skilled employees.

We offer unique and specialized design solutions for a variety of industries. Let us solve your tooling challenges.

CGS has developed an expertise in working with all types of materials and substrates.


Accurate Gages That Last

Gages & Fixtures

Accuracy That Lasts

Needing a gage that you have already designed or need to have one engineered? Our team can take your product and design a custom gage around your needs and requirements. Alternatively, we could fabricate and assemble to your own gage design.


Our inspection labs will verify your gage for fit, function and accuracy before it is sent to you.

  • Design and Build Precision Gages
  • Function Gages
  • Inline Process Gages
  • CMM Fixturing


Whether your requirement is a build to print or a custom design built fixture, Calvary will ensure first-time quality and on time delivery.

  • First-Time Quality
  • Build to Print
  • Design & Build

Confidence in fit and function

Quality Driven

Confidence in Fit and Function

CGS Fabrication is AS9100 Compliant. As a result, it means you can be confident in our work. Additionally, our quality labs are equipped to ensure the product we deliver certainly meets the tolerance and function. CGS also works closely with our customers, thus ensuring their requirements are met. Therefore, we can accordingly tailor a quality plan to conform to your policy and unique requirements.

Quality Lab

  • State of the Art Inspection Equipment
  • Tenure Quality Technicians 
  • Robust Calibration Schedule
  • AS9100 Compliant

Tailored Quality Plans for Customer Needs

  • Measurement Services Available 
  • Full Incoming
  • Final Piece Inspection Process