Stealth Body Filter Wrap & Press Assembly Case Study

Purpose: Design, build, commission, runoff and install (1) Filter Die Set and (2) Body-Filter Wrap Machines capable of producing Stealth Body-Filter Assemblies System Description: The Filter Die Set was implemented into Calvary’s Standard Filter Press Machine along with the Body-Filter Wrap Machine which includes Allen Bradley CompactLogix PLC for machine controls and Cognex vision system…

Automotive Rain Sensor Case Study

Purpose: Design, build, commission, validate and install an automated, assembly and test system capable of producing multiple model variants Rain Sensors System Description: A series of flexible modular assembly cells to provide component assembly and testing.  These modules are interconnected by robots and conveyors to form a complete assembly and test system for the Rain…

Consumer Products & Electronics Case Study

Purpose: Design, build, commission, qualify and install a fully automated, assembly system capable of producing Connector Assemblies. System Description: The system was designed, programmed and built to assemble and test a Connector Assembly. The machine is based on a Stelron Synchronous “Cam driven” PLC Precision Link Assembly Chassis. Two dedicated motors will drive the precision…