Purpose: Design, build, commission, validate and install a fully automated, assembly system capable of producing light industrial; handheld and mechanized plasma torch consumables. System Description: The proposed solution provides higher efficiency elements for the consumables and the ability to take advantage of process improvements into higher throughput. The proposed systems allow specific processes to be…
Purpose: Design, build, test and install an automated systems to perform assemble two cross bar supports to main solar panel System Description: Add two additional cross-supporting braces to current existing frames supporting solar panels. Those are achieved by taping, dispensing, placing, transporting and fastening stations to the current assembly system.
Purpose: Design and build a fully automated system to produce four models a connector used to connect standard pharmaceutical vials that allows for a simple method of reconstituting and diluting pharmaceutical drugs for intravenous delivery. The system used existing similar designs and processes already proven on previously built machines. System Description: Feed and Load Spike…
Purpose: Design, build, commission, runoff and install (1) Filter Die Set and (2) Body-Filter Wrap Machines capable of producing Stealth Body-Filter Assemblies System Description: The Filter Die Set was implemented into Calvary’s Standard Filter Press Machine along with the Body-Filter Wrap Machine which includes Allen Bradley CompactLogix PLC for machine controls and Cognex vision system…
Purpose: Design, build, commission, validate and install an automated, assembly and test system capable of producing multiple model variants Rain Sensors System Description: A series of flexible modular assembly cells to provide component assembly and testing. These modules are interconnected by robots and conveyors to form a complete assembly and test system for the Rain…
Purpose: Design, build, commission, qualify and install a fully automated, assembly system capable of producing Connector Assemblies. System Description: The system was designed, programmed and built to assemble and test a Connector Assembly. The machine is based on a Stelron Synchronous “Cam driven” PLC Precision Link Assembly Chassis. Two dedicated motors will drive the precision…
Purpose: To design, build, commission, validate and install a fully automated, assembly and test system capable of producing Front and Rear Two Step Valves. System Description: Segment 1: This segment supplies the rear bobbin assemblies to the rear valve assembly segment only. Segment 2: Supply housing assemblies to the hydraulic assembly segment. Segment 3: This…
Purpose: Design, build, commission, validate and install a fully automated assembly system capable of producing Three Component Connector Assemblies. System Description: The Flex Assembly System is one of Calvary’s Pre-Engineered Solutions that is a flexible, modular system with individual modules. In this application a module for each component being assembled and vibratory hoppers, conveyor…
Purpose: Design, build, commission, test and install a fully automated Packaging System capable of loading 26ml Applicator Assemblies to a Blister Packing machine. System requirements have been presented by providing pictures, part samples and drawings of the product. This system was integrated with the Calvary 26ml Assembly System. The system loads one 26ml Applicator model…
