Exploring the Potential of Low-Cost Automation

Exploring the Potential of Low-Cost Automation

Automation is no longer just for large-scale, high-budget factories. With recent advancements in low-cost automation (LCA), companies of all sizes can benefit from integrating automation solutions into their operations. At the forefront of this movement is igus, a global leader in motion plastics and automation technology, which is pioneering affordable, scalable automation that empowers businesses to improve efficiency without breaking the bank. Here’s a closer look at how igus is transforming the field of automation and making it accessible to all.

The Vision and Growth of igus

igus was founded with a clear mission: to enhance the world of motion-based components through innovative plastic products. Known for its signature orange brand, igus specializes in what it calls “motion plastics”—plastic components designed to improve anything that moves. This unique approach has led igus to develop a wide range of products that provide durable, low-cost solutions in numerous applications, from cable management systems to heavy-duty bearings and linear actuators.

As part of its global expansion, igus has recently opened a new manufacturing facility in the United States, enhancing its production capabilities and bringing it closer to its North American customer base. This is a significant step in the company’s journey toward more sustainable practices, as igus has committed to achieving carbon neutrality by 2030. This commitment also includes environmentally friendly projects like its plastic bicycles made from recycled ocean plastics—a unique product that helps reduce waste while promoting innovative solutions.

Understanding Low-Cost Automation (LCA)

So, what exactly is low-cost automation? In simple terms, LCA allows companies to start with modest, affordable automation solutions and then scale up as needed. Rather than requiring a high upfront investment, LCA enables a more gradual and sustainable approach, perfect for companies looking to improve efficiency without significant financial risk.

igus was one of the first companies to recognize the need for affordable automation solutions, leading to the creation of its RBTX platform. Through LCA, igus provides a pathway for companies to dip their toes into automation, helping them evolve alongside their growth and resource availability. This approach has opened doors for countless small-to-medium enterprises (SMEs) and startups that would otherwise be priced out of automation, allowing them to enhance productivity and reduce manual workloads incrementally.

Key Components and Offerings of igus’ LCA

igus’ commitment to low-cost automation is evident in its extensive range of modular, self-produced components that come together to create affordable and reliable automation solutions. Here’s a breakdown of what igus offers:

• Product Portfolio: The company’s core components include linear actuators, motors, gantries, and robot arms, all designed to be modular and user-friendly.
• Diverse Robotics Options: igus offers gantry, delta, and six-axis robots, all of which are crafted with affordability and efficiency in mind. Additionally, igus provides open-source robotics options, allowing customers to customize their setups further based on specific requirements.

igus’ ability to create and assemble components in-house keeps costs low, enabling clients to deploy robots and automation systems at a fraction of the cost of traditional solutions.

Industries and Applications

igus products are remarkably versatile and have found applications in industries ranging from heavy-duty industrial work to clean rooms and medical labs. Some notable use cases include:

• Aviation: igus provides slewing rings for equipment used in de-icing airplanes, enhancing durability and functionality.
• Agriculture and Fishing: igus’ bushings and other components are integrated into machinery like excavators and heavy-duty farm equipment.
• Unexpected Applications: One unique client uses igus gantries to manage worm breeding, automating the movement of worms into different breeding environments. This use case highlights igus’ ability to meet unusual and specific automation needs.

In addition to these specific applications, igus components are frequently used in industrial equipment, medical research labs, and various manufacturing settings. The breadth of its application demonstrates that igus’ low-cost solutions can serve diverse industries, meeting specific needs with minimal customization.

Advantages of LCA for New Entrants to Automation

One of the primary advantages of LCA is its accessibility. With modular components and a user-friendly interface, igus lowers the entry barrier for companies new to automation. Here are some key benefits:

• Affordability: By using in-house, modular components, igus can offer a suite of automation tools at a significantly reduced cost. This affordability makes automation feasible even for small companies or departments with limited budgets.
• Ease of Implementation: The RBTX platform functions as a one-stop shop, allowing companies to browse, purchase, and implement solutions without requiring extensive technical knowledge. igus also offers expert consultation, enabling clients to connect with specialists for tailored advice and guidance.
• Educational Support: Recognizing that many companies may need help with the learning curve, igus provides a suite of resources, including simulation software, educational videos, and the option to contact an automation expert. These resources allow clients to familiarize themselves with the technology before and during deployment, ensuring smooth implementation.
  
  

The Importance of Incremental Automation

igus emphasizes a “start small, scale smart” approach. This method allows businesses to begin with simple, affordable automation solutions and then expand as they gain confidence and familiarity. By starting with smaller automation projects, companies can see immediate improvements, which often generates buy-in and support for future automation projects.

Incremental automation not only minimizes financial risk but also allows companies to understand their processes better before undertaking larger-scale projects. This staged approach helps businesses maximize their return on investment, making it easier to justify future expansions in automation.

Enabling Technology and Industry 4.0 Integration

igus is dedicated to making automation accessible and customizable. Many of their products are open source, which allows for flexibility in programming and integration. This open-source functionality is particularly valuable for educational institutions and research labs that require custom configurations or wish to experiment with new programming languages.

Beyond robotics, igus is exploring Industry 4.0 applications through its developments in autonomous mobile robots (AMRs) and machine learning. For instance, the igus app, which allows users to scan equipment and identify which igus components are present, streamlining inventory and maintenance tasks.

Conclusion: The Path Forward with LCA

igus’ commitment to low-cost automation has opened new doors for companies worldwide, providing an accessible entry point into the automation space. Whether you're a small startup or a large organization, igus’ LCA solutions offer a practical and scalable way to integrate automation, ultimately driving efficiency and productivity across various sectors.

With resources like the RBTX platform, expert consultation, and affordable modular components, igus is making it easier than ever to embrace automation and thrive in a competitive landscape. As businesses continue to evolve, those willing to invest in incremental, scalable automation will be well-positioned to succeed and grow.