Moving from Dangerous Manual Tasks to Automation with Material Removal

Calvary Robotics sat down with Carl Doeksen, Global Robotics & Automation Director at 3M, for an in-depth discussion on moving from dangerous manual tasks to automation.

From Finance to Robotics Leadership

Doeksen, a thirty-year veteran at 3M, began his career with the company as a Business Unit Manager of Europe before expanding into a wider International role as Global Robotics & Automation Leader. During a stint in Shanghai, Doeksen experienced the Automation Revolution firsthand. Recognizing the critical role of robotics in manufacturing, 3M entrusted Doeksen to lead their robotics efforts since 2017.

Navigating Industry Challenges

As a board member of the robotics technology sector board of the A3 (Association for Advancing Automation), Doeksen offers a broad perspective on the dynamic changes in the industry. One significant challenge he highlights is the shortage of available workers, particularly exacerbated by the pandemic. Long supply chains further complicate matters, emphasizing the need for local service, supply, and inventory to support global operations.

Traction of Automation Solutions

Automation solutions for material removal, laser marking, and laser welding have gained traction over the past decade. Despite the challenges, these applications have a bright future, particularly in light of the need for social distancing, which accelerated the demand for automated material removal finishing procedures.

Integration of Advanced Technologies

Companies are increasingly integrating automation, robotics, AMR, and AGV solutions for material handling, assembly and testing, and product development tasks. Leveraging advanced technologies like machine vision and AI allows organizations to transition away from dangerous manual processes, prioritizing worker safety and productivity.

Breakthroughs in Automation

"The other breakthroughs and many of the investments 3M is making through our corporate ventures group are in this no code / low code space," Doeksen explained. He emphasized the need for simplicity and quick setup times in programming robots to meet customer customization needs. Despite not being fully realized yet, Doeksen finds hope in the influx of startups tackling these challenges.

Advice for Success

Doeksen offers valuable advice for small and medium-sized businesses venturing into robotics integration. He stresses the importance of continuous improvement and avoiding overinvestment in infrastructure when faced with uncertainties. Fractional automation, focusing on the most impactful applications, can drive significant productivity gains without requiring a full-scale investment.

Accessibility of Collaborative Robots

Collaborative robots are touted as great starter robots for small and mid-sized businesses. Their out-of-the-box usability and leasing options make them accessible to newcomers in the automation industry. Striking a balance between application expertise and software proficiency is crucial for successful adoption.

Embracing Incremental Growth

As robotics and automation technologies become more accessible and affordable, companies can adopt a "start small, iterate often" approach. By celebrating smaller victories and focusing on continuous improvement, businesses can drive productivity gains and workforce empowerment without overcommitting resources.

Unlocking Opportunities

The shift towards accessible and adaptable automation solutions is unlocking opportunities across various industries, from automotive and cannabis robotics to food, beverage, medtec, and e-commerce. By integrating robotics, machine vision, AI, and advanced laser technologies, companies can streamline operations, improve product quality, and enhance competitiveness.

Whether optimizing material handling processes, automating assembly procedures, or enhancing solar and EV production, the strategic deployment of automation is invaluable. With the support of experienced system integrators and build-to-print partners, businesses can navigate their automation journey successfully, driving innovation and growth in an increasingly competitive landscape.

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