The Power of Simulation and Virtual Reality in Manufacturing Automation

Revolutionizing Manufacturing Through Simulation and Virtual Reality

Simulations have long been a cornerstone of the manufacturing industry, providing a glimpse into how products will function before they enter production. With the advent of virtual reality (VR), these simulations have taken on a new level of realism and accessibility. In a recent conversation, Chris Grieve, Manager of Simulation/VR at Calvary, sheds light on the company's innovative approach to simulations and VR.

Evolution of Simulation Technology

The introduction of 3D software has revolutionized the way engineers create models, enabling them to bring their designs to life with unprecedented detail. However, Calvary takes it a step further by infusing an artistic touch into their engineering models, enhancing their realism. Grieve explains, "We take an artistic approach with the engineering models, making them more realistic. Other times it may just be a sketch, so we build the geometry, then take that model and use video game and movie effects tools to create a VR experience."

Empowering Customers with Realism

The value of simulations and VR lies in their ability to empower customers, allowing them to visualize their purchases before production begins. Grieve elaborates, "Customers see what they buy before production starts. It’s hyper-realistic with the animated video showing exactly how it will work at their expected rate." This level of detail enables customers to make informed decisions and provides them with confidence in their investments.

Real or Render?

Streamlining Design Approval

One of the key advantages of VR simulations is their ability to facilitate design approval processes. By immersing customers in a virtual environment, Calvary helps them identify potential challenges and ergonomic issues early in the design phase. Grieve notes, "Customers can complete design approval by viewing the VR. In doing this simulation, we often identify challenges like ergonomic issues. This saves customers a lot of money since they avoid change orders in production."

The Future of VR in Manufacturing

Grieve is optimistic about the future of simulations and virtual reality in the manufacturing industry, believing that its value will only continue to grow. He emphasizes that VR simulations instill confidence in customers, citing an instance where a CEO was so impressed with a simulation that he mistook it for reality. Grieve recalls, "One of the best compliments he ever received was from a CEO who wanted to know 'why he couldn’t buy the machine in the video.' The simulation was so well executed; he had no idea it wasn’t real!"

As the manufacturing industry embraces advanced technologies like simulation and VR, companies like Calvary are leading the charge in delivering immersive and realistic experiences to their customers. By leveraging these tools, manufacturers can streamline their design processes, empower their customers, and drive innovation in the industry.

Watch the full episode on simulations & virtual reality on CalTV!

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